Course Overview
The QA/QC Inspector – Electrical & Instrumentation (E&I) program is a career-oriented professional training course developed for engineers and technicians who wish to build expertise in quality assurance and quality control within industrial construction projects.
The training emphasizes internationally accepted inspection practices, engineering standards, quality management systems, and project documentation used during construction, installation, testing, commissioning, and handover activities. Participants will learn how to perform inspections, verify compliance with project specifications, maintain quality records, and coordinate effectively with clients, consultants, and EPC contractors.
The curriculum combines theoretical knowledge with practical industry applications, preparing candidates to confidently perform QA/QC inspection activities in large-scale industrial projects.
Industries Covered
The knowledge gained from this course is applicable to a wide range of industries, including:
- Oil & Gas Production Facilities
- Petroleum Refineries
- Petrochemical Complexes
- Thermal & Combined Cycle Power Plants
- Water and Wastewater Treatment Plants
- Chemical Processing Plants
- EPC Construction Projects
- Industrial Manufacturing Facilities
Eligibility Criteria
- Diploma or B.Tech in Electrical, Electronics, Instrumentation, or an equivalent engineering discipline.
- Minimum 3 years of working experience in Electrical & Instrumentation works as an E & I Technician on Oil & Gas or industrial construction projects.
Course Modules
📘 Module 01
Introduction to QA/QC in Electrical & Instrumentation
- Fundamentals of Quality Assurance and Quality Control
- Duties and responsibilities of QA/QC Inspectors
- Inspection workflow
- Professional ethics and reporting
📘 Module 02
Quality Management Systems
- Basic concepts of ISO standards
- Quality Management Principles
- Documentation requirements
- Continuous improvement process
📘 Module 03
Engineering Standards and International Codes
- IEC
- IEEE
- ISA
- API
- ASME
- ISO
- NEC
- Project Specifications
- Client Standards
📘 Module 04
Instrument Identification
- Instrument Tag Numbers
- ISA Symbols
- Instrument Classification
- Identification Methods
- Control System Symbols
📘 Module 05
Process Measurement Instruments
Working principles, applications and inspection of:
- Pressure Instruments
- Temperature Instruments
- Flow Instruments
- Level Instruments
- Analytical Instruments
📘 Module 06
Control Valves
- Types of Control Valves
- Valve Components
- Valve Accessories
- Selection Criteria
- Installation Requirements
- Inspection Procedures
📘 Module 07
Engineering Drawings and Documents
Understanding and interpretation of:
- P&ID
- Instrument Loop Diagrams
- Instrument Specification Sheets
- Hook-up Drawings
- Location Layouts
- Cable Routing Drawings
- Standard Construction Drawings
📘 Module 08
Process Control Systems
- Control Loops
- PLC Basics
- DCS Overview
- Field Instruments
- Signal Transmission
- Control Philosophy
📘 Module 09
Instrument Installation, Calibration and Testing
Practical study covering:
- Instrument Installation
- Calibration Procedures
- Cable Termination
- Wiring Inspection
- Continuity Testing
- Insulation Resistance Testing
- Loop Checking
- Functional Testing
- Pre-Commissioning
- Final Acceptance Testing
📘 Module 10
Inspection Procedures
- Material Receiving Inspection
- Installation Inspection
- Request for Inspection (RFI)
- Hold Points
- Witness Points
- Client Inspection
- Final Acceptance Inspection
📘 Module 11
Non-Conformance Management
- Identification of Non-Conformities
- NCR Preparation
- Root Cause Analysis
- Corrective Actions
- Preventive Actions
- Quality Improvement
📘 Module 12
Calibration Management
- Calibration Standards
- Calibration Certificates
- Measuring Instruments
- Calibration Records
- Traceability Requirements
📘 Module 13
QA/QC Documentation
Preparation and maintenance of:
- Request for Inspection (RFI)
- Inspection & Test Plans (ITP)
- Quality Control Plans (QCP)
- Inspection Checklists
- Material Inspection Reports (MIR)
- Test Reports
- Daily Inspection Reports
📘 Module 14
Document Control and Project Quality Records
- Document Numbering Systems
- Revision Control
- Inspection Record Management
- Quality Tracking
- As-Built Documentation
- Mechanical Completion Records
- Final QA/QC Dossier Compilation
Practical Training
The course also includes practical exposure to:
- Instrument calibration using industrial calibrators
- Control valve inspection
- Engineering drawing interpretation
- Preparation of QA/QC documents
- Inspection reporting
- Mock client inspections
- Industrial case studies
- Project-based assignments
Skills You Will Develop
After successfully completing this course, participants will be able to:
- Perform QA/QC inspections for Electrical and Instrumentation works.
- Interpret engineering drawings and technical specifications accurately.
- Apply international engineering codes and quality standards.
- Prepare and review quality documents required during project execution.
- Conduct installation inspections, calibration verification, loop checking, and commissioning activities.
- Identify quality deviations and recommend corrective actions.
- Maintain inspection records and quality documentation in accordance with project requirements.
- Communicate effectively with construction teams, consultants, and client representatives during inspection and project handover.
Career Opportunities
Successful participants can pursue careers as:
- QA/QC Inspector – Electrical
- QA/QC Inspector – Instrumentation
- Electrical QA/QC Engineer
- Instrument QA/QC Engineer
- Commissioning Inspector
- Pre-Commissioning Inspector
- Construction Quality Inspector
- EPC QA/QC Coordinator
- Site Inspection Engineer
This program is designed to enhance both technical competence and professional confidence, enabling participants to meet the quality requirements of modern industrial construction projects across India, the Middle East, and other international markets.